Sewing machine needles play a crucial role in the overall performance of the machine, and when they break frequently, it can be frustrating and affect the quality of your sewing projects. It’s important to diagnose the root cause of the problem to prevent future needle breakage and ensure smooth and successful sewing.
There could be several reasons for a sewing machine needle to break, 15 most common reasons why a brother sewing machine needle might break are explained below.
1. Using the wrong size or type of needle for the fabric being sewn
Using the wrong size or type of needle for the fabric being sewn is a common cause of needle breakage in Brother sewing machines. The solution to this issue is to ensure that you are using the correct needle for the type of fabric you are sewing.
To choose the right needle, you need to consider the weight and type of fabric you are working with, as well as the type of stitch you will be making. For example, heavier fabrics require a stronger needle with a larger eye, while lighter fabrics may be sewn with a smaller needle. The type of stitch you will be making also affects the type of needle you need. For example, a straight stitch will typically require a universal needle, while a zigzag stitch may require a ballpoint needle to prevent snagging on knit fabrics.
It is recommended to always check the manufacturer’s instructions for information on the correct needle type and size for your machine and fabric.
2. Dull or damaged needle
A dull or damaged needle is another common cause of needle breakage in Brother sewing machines. Over time, needles can become dull from repeated use, which makes them more prone to bending or breaking. Additionally, needles can become damaged if they strike a hard object, such as a pin or a metal zipper, while sewing.
To prevent needle breakage due to a dull or damaged needle, it is important to regularly inspect your needle and replace it if necessary. A needle should be replaced after 8 hours of continuous use or after sewing several layers of heavy fabric. Additionally, you should always check your needle before starting to sew to ensure that it is not damaged.
If you are experiencing frequent needle breakage, it may also be a good idea to have your machine serviced to check for other potential causes, such as tension issues or worn components.
The solution to this issue is to regularly inspect your needle and replace it if necessary, as well as to avoid sewing over pins or other hard objects. By using fresh, undamaged needles, you can help to prevent needle breakage and ensure smooth, trouble-free sewing.
3. Incorrect thread tension
Incorrect thread tension is another common cause of needle breakage in Brother sewing machines. If the thread tension is too tight, it can put excessive pressure on the needle and cause it to break. On the other hand, if the tension is too loose, the needle may not be able to properly grip the thread and may break as a result.
The solution to this issue is to adjust the thread tension to the correct level. This can typically be done by turning a dial or adjusting a screw on the machine, depending on the model. The correct thread tension will depend on the type of fabric and thread you are using, as well as the type of stitch you are making.
It is recommended to consult the manufacturer’s instructions for information on the correct thread tension settings for your machine and fabric. You can also test the tension by sewing a sample seam and checking the stitch to ensure it is balanced and not too tight or too loose.
4. Bent needle
The bent needle is another common cause of needle breakage in Brother sewing machines. This can happen when the needle hits a hard object while sewings, such as a pin or a seam allowance. The solution to this issue is to regularly check the needle for straightness before starting a sewing project.
If you notice that the needle is bent, it should be replaced immediately. Continuing to use a bent needle can cause further damage to your machine and fabric, and may also result in uneven stitches.
In addition to checking the needle for straightness, you can also reduce the risk of bent needles by avoiding the use of pins when possible and being mindful of the fabric and any objects that may come into contact with the needle while sewing. It is also important to choose the correct needle size and type for your fabric, as using a needle that is too large or too heavy for the fabric can make it more susceptible to bending.
5. Needle inserted at an incorrect angle or too low
Inserting the needle at an incorrect angle or too low is another common cause of needle breakage in Brother sewing machines. This issue can occur when the needle is not properly aligned with the presser foot and the needle bar, causing it to bend or snap.
The solution to this issue is to ensure that the needle is inserted straight and at the correct height. Before inserting the needle, check the manufacturer’s instructions for the recommended height and angle. It is also important to tighten the needle securely to avoid any wobbling or bending.
If you’re experiencing needle breakage frequently, it’s also a good idea to have your machine serviced and checked by a professional to ensure that all parts are in good working order and that the needle bar and presser foot are properly aligned.
6. Using a needle that is too thick for the fabric or thread
Using a needle that is too thick for the fabric or thread is another common cause of needle breakage in Brother sewing machines. When a needle is too thick for the fabric or thread, it can cause excess friction and stress on the needle, which can lead to bending, breaking, or snapping.
The solution to this issue is to use the correct needle size for the type of fabric and thread being used. The needle size is indicated by a number on the needle package or shank, and it is important to select the correct size based on the weight and type of fabric and the thickness of the thread being used.
In general, lighter fabric and the finer thread will require a smaller needle size, while heavier fabrics and thicker threads will require a larger needle size. It is important to follow the manufacturer’s guidelines for the recommended needle size for your machine and fabric.
It is also a good idea to periodically inspect your needle and replace it if it shows any signs of wear or damage, such as a bent or dulled tip. This will help prevent needle breakage and ensure that your sewing machine is functioning at its best.
7. Sewing over pins or other objects
Sewing over pins or other objects is another common cause of needle breakage in Brother sewing machines. The solution to this issue is to always remove pins or other objects from the fabric before starting to sew. If you must use pins, place them perpendicular to the fabric and in a position where the needle will not hit them as it moves through the fabric.
Another solution is to use a needle threader to thread the needle, which can help to avoid sewing over pins or other objects that may be in the fabric. Additionally, using a fabric stabilizer or a thin layer of tissue paper under the fabric can also help to prevent needle breakage by providing a smooth surface for the needle to pass over.
It is also important to inspect your sewing machine regularly for any debris or lint that may have accumulated in the machine, as this can also cause needle breakage. Regular cleaning and maintenance of your machine can help to prevent needle breakage and extend the life of your machine.
8. Excessive pressure on the fabric while sewing
Excessive pressure on the fabric while sewing is another common cause of needle breakage in Brother sewing machines. This can happen when the fabric is pushed or pulled too hard while sewing, putting too much stress on the needle.
The solution to this issue is to adjust the presser foot pressure, which controls the amount of pressure the machine applies to the fabric. This can usually be done by adjusting a screw or lever on the machine, or by consulting the manufacturer’s instructions.
It is also important to handle the fabric gently while sewing, being careful not to pull or push it too hard. Additionally, using a larger needle or changing to a stronger needle type may help reduce the risk of needle breakage if you are working with heavy fabrics.
In general, it is a good idea to follow the manufacturer’s recommendations for presser foot pressure, needle size, and type, and to handle your fabric gently to avoid putting excessive stress on the needle.
9. Incorrect needle insertion
Incorrect needle insertion is another common cause of broken needles in Brother sewing machines. The solution to this issue is to ensure that the needle is inserted correctly into the machine.
Here are the steps to properly insert a needle in a Brother sewing machine:
- Turn off the machine and unplug it.
- Raise the needle to its highest point.
- Loosen the needle clamp screw and remove the old needle.
- Choose the appropriate needle for your fabric and thread.
- Insert the new needle into the needle clamp with the flat side facing the back of the machine and the scarf facing the front.
- Tighten the needle clamp screw securely.
- Lower the presser foot and turn on the machine.
By properly inserting the needle, you can help prevent needle breakage and ensure smooth and efficient sewing.
10. Sewing too fast
Sewing too fast can cause broken needles in Brother sewing machines, especially if the machine is not designed to handle high speeds. The solution to this issue is to sew at a slower pace, allowing the machine to properly handle the fabric.
Sewing too quickly can put stress on the needle, causing it to bend or break. Additionally, it can cause the fabric to bunch up and become difficult to control, leading to skipped stitches or other problems. By slowing down, you can ensure that the fabric is properly aligned and being fed through the machine at a pace that the machine can handle.
To prevent broken needles, it is also important to regularly inspect and replace worn or damaged needles, as well as to properly thread the machine and maintain it according to the manufacturer’s instructions. If you are new to sewing or are not familiar with your machine, it is recommended to start with a slower speed and gradually increase it as you become more comfortable.
11. Using a damaged or incorrect presser foot
Using a damaged or incorrect presser foot can cause broken needles in Brother sewing machines. The presser foot helps to guide the fabric as it is sewn, and if the presser foot is damaged or the wrong type for the fabric being sewn, it can cause the needle to hit the foot, break, or become bent.
The solution to this issue is to ensure that you are using the correct presser foot for the type of fabric you are sewing and that the presser foot is in good condition. If the presser foot is damaged, it should be replaced. If you are unsure of the correct presser foot for your machine and fabric, check the manufacturer’s instructions or consult a professional.
In addition, make sure to keep the presser foot level and correctly positioned over the fabric, and avoid forcing the fabric under the foot, which can cause needle damage or breakage.
12. Using a damaged or worn-out bobbin case
A damaged or worn-out bobbin case can also cause broken needles in a Brother sewing machine. When the bobbin case is not functioning properly, it can cause the needle to hit the case and break. This can also cause other issues such as skipped stitches and incorrect thread tension.
The solution to this issue is to regularly inspect the bobbin case for damage or wear and to replace it if necessary. To inspect the bobbin case, you should look for any cracks or chips in the case, as well as any rough edges or burrs that could cause the needle to hit the case. If the bobbin case is damaged or worn, it should be replaced with a new one.
It is also important to ensure that the bobbin case is properly installed in the machine and that the bobbin is loaded correctly. This will help to reduce the risk of needle breakage and other sewing problems.
Regular maintenance and inspections of your sewing machine, including the bobbin case, can help to ensure that your machine operates smoothly and prevents needle breakage.
13. Using a damaged or worn-out thread spool or needle plate
Using a damaged or worn-out thread spool or needle plate is another common cause of broken needles in Brother sewing machines. This can occur when the spool or plate has become damaged over time or from frequent use, causing the needle to hit the spool or plate as it moves up and down, resulting in the needle becoming bent or breaking.
The solution to this issue is to regularly inspect the thread spool and needle plate for any signs of wear or damage, and replace them if necessary. To prevent further damage, it is also important to use the correct size spool for your machine and to always secure the thread properly onto the spool before sewing.
In addition, ensuring that the needle is properly threaded and that the thread tension is set correctly can also help to prevent needle breakage caused by a damaged or worn-out spool or plate. It is always recommended to follow the manufacturer’s instructions for information on how to thread the needle and set the thread tension correctly.
14. Lubrication issues with the sewing machine
Lubrication issues with sewing machines can cause broken needles due to friction between moving parts. Lack of proper lubrication can lead to heat build-up and cause the needle to break under the stress of the sewing process.
The following steps can help resolve this issue:
- Clean the machine: Dust and debris can accumulate on the moving parts of the machine and cause friction. Clean the machine thoroughly to remove any debris.
- Lubricate the machine: Use a high-quality sewing machine oil to lubricate all moving parts, including the needle bar, hook race, and feed dogs.
- Use the correct needle: Make sure you are using the correct needle for the fabric you are working with. Using a needle that is too heavy or too thin can cause excessive stress on the needle and lead to breakage.
- Check the needle size: Ensure that the needle you are using is the correct size for the thread you are using.
- Check the thread tension: Make sure the thread tension is not too tight, as this can put excessive stress on the needle.
By following these steps, you can minimize the risk of lubrication issues causing broken needles in your Brother sewing machine.
If you’re having problems with UPPER THREAD KEEP BREAKING read this article: WHY DOES MY UPPER THREAD KEEP BREAKING WHILE I SEW?
15. Failure to regularly maintain and clean the sewing machine
Causes of broken needles in a Brother sewing machine:
- Dust and lint build-up: Dust and lint can accumulate inside the sewing machine, causing friction and stress on the needle, which can lead to breakage.
- Poor oiling: Lack of proper oiling can cause the parts of the sewing machine to become stiff, causing stress on the needle and leading to breakage.
- Thread knots: If the thread is not properly trimmed and has knots, it can put extra pressure on the needle, causing it to break.
- Incorrect thread tension: If the thread tension is too tight or too loose, it can cause the needle to break.
Solution for broken needles in a Brother sewing machine:
- Regular cleaning: Clean the sewing machine regularly to remove dust and lint buildup.
- Proper oiling: Oil the machine according to the manufacturer’s instructions to keep the parts moving smoothly.
- Trim the thread: Trim the thread regularly and remove any knots to reduce the chances of the needle breaking.
- Adjust the thread tension: Make sure the thread tension is properly adjusted to reduce the stress on the needle.
- Check the needle: Regularly inspect the needle and replace it if it is dull or damaged to reduce the chances of breakage.
By following these steps, you can reduce the likelihood of broken needles in your Brother sewing machine and maintain its overall health and longevity.
Is it common for sewing machine needles to break?
Yes, it is common for sewing machine needles to break. There are several factors that can cause a needle to break, such as using the wrong needle for the fabric, sewing at high speeds, hitting a pin or other obstacle, and general wear and tear. Regular maintenance and proper use of the sewing machine can help reduce the likelihood of needle breakage. However, even with proper care, it is still common for needles to break from time to time.
What is the most common cause of needle thread breaks?
The most common cause of needle thread breaks is incorrect thread tension. If the tension is too tight, it can put excessive pressure on the needle, causing it to break. If the tension is too loose, the needle may not be able to properly grip the thread, causing it to break or unravel. Other factors that can cause needle thread breaks include using the wrong size needle for the fabric, using a dull needle, improper threading, and hitting a pin or other obstacle while sewing. Regular maintenance and proper use of the sewing machine can help reduce the likelihood of needle thread breaks.
How can we prevent needles from breaking?
To prevent needle breakage, it is important to follow the following steps:
Use the correct needle for the fabric type and sewing project
Ensure the needle is properly inserted and tightened in the sewing machine
Replace the needle regularly, especially if it shows signs of dullness or damage
Avoid applying excessive pressure on the fabric when sewing
Use the appropriate thread for the needle and fabric type
Clean the machine and needle regularly to remove any built-up debris
Store needles safely to prevent bending or damage
By following these steps and handling the needle with care, you can minimize the risk of breakage and ensure a successful sewing project.
What happens if the needle breaks during sewing?
If the needle breaks while sewing, it can be frustrating and cause a delay in your project. In some cases, the needle might get stuck in the fabric and be difficult to remove. To minimize the risk of breaking needles, it’s important to use the correct needle type and size for your project, as well as make sure your sewing machine is in good working order. If a needle does break, be sure to remove it carefully, and replace it with a new one before continuing your sewing.
Why should you not use a needle twice?
Reusing a needle during sewing can cause several problems. Firstly, the needle can become dull, leading to uneven and frayed stitches. Secondly, the needle can bend or break, which can cause injury or damage to the fabric. Finally, the needle can become contaminated with bacteria or other substances, potentially causing infections if used again on someone else. For these reasons, it is generally recommended to use a fresh needle for each sewing project.
How do you clean sewing machine needles?
To clean sewing machine needles, you can follow these steps:
Turn off the machine and unplug it to ensure safety.
Use a soft cloth or brush to remove any loose lint or debris from the needle and surrounding area.
If there are any sticky substances, such as glue or residue from stabilizers, use a solvent specifically designed for cleaning sewing machines, such as rubbing alcohol or a needle cleaning solution.
Apply the solvent to a soft cloth and gently wipe the needle, being careful not to bend or damage it.
Use a dry cloth to remove any remaining solvent and dry the needle completely.
Note: It’s important to read the instructions and warning labels on the cleaning solvents before use and to make sure the solvent is compatible with your machine and needle.
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